G2 Field Service/Conversion Kit, Stainless Steel Ball

The Akron Brass G2 Field Service/Conversion Kit is designed to service or upgrade Swing-Out™ valves by replacing worn components or converting from Norkalon composite balls to durable stainless steel. Each kit includes a Generation II stainless steel ball with Hydromax coating, precision-molded seats, and high-quality O-rings to restore valve integrity and performance. These kits are compatible with a wide range of Akron Brass valve styles and are ideal for field maintenance, reducing downtime and extending the life of your equipment.

Features

• Complete Service Kit: Includes stainless steel ball, seats, and O-rings for a full valve refresh
• Hydromax Coating: Enhances corrosion resistance and reduces friction for smoother operation
• Conversion Ready: Converts valves with Norkalon composite balls to stainless steel for improved durability
• Field-Friendly Design: Engineered for easy installation during routine maintenance or emergency repairs
• Heavy-Duty Performance: Built to withstand demanding firefighting and industrial environments
• Model-Specific Fit: Available for 2", 2.5", and 3"/3.5" valve styles

Material

• Ball: Generation II stainless steel with Hydromax coating
• Seats & O-Rings: High-performance elastomers for leak-proof sealing

Maintenance Information

Inspect valve components regularly for wear or corrosion. Replace using the appropriate G2 kit to maintain optimal flow and sealing performance. Follow Akron Brass service guidelines for installation.

Benefits of Stainless Steel Balls

• Corrosion Resistance: Stainless steel is highly resistant to rust and corrosion, making it ideal for use in fire apparatus valves exposed to water, chemicals, and varying weather conditions.
• Durability: Stainless steel offers excellent mechanical strength and wear resistance, which helps extend the life of the valve and reduces the need for frequent replacements.
• Smooth Operation: When paired with coatings like Hydromax, stainless steel balls reduce friction, allowing for smoother valve operation and easier opening/closing under pressure.
• Temperature Tolerance: Stainless steel maintains its integrity across a wide temperature range, ensuring consistent performance in both hot and cold environments.
• Low Maintenance: Because of its resistance to corrosion and wear, stainless steel components require less frequent maintenance and inspection.
• Compatibility: Stainless steel balls are suitable for use with a variety of sealing materials and valve body types, making them a versatile upgrade option.
• Improved Sealing: The precision machining of stainless steel balls ensures a better seal within the valve, reducing the risk of leaks and improving system efficiency.

What Is Hydromax™ Technology?

Hydromax™ is a proprietary ball geometry and surface treatment applied to 316 stainless steel valve balls in Akron Brass Generation II Swing-Out™ valves. It’s engineered to optimize flow control, sealing, and operational efficiency.

Benefits of Hydromax™ Coating

• Improved Sealing Performance: The Hydromax™ ball design enhances the contact between the ball and seats, creating a tighter, more reliable seal—even when water contaminants are present
• Reduced Operating Torque: Hydromax™ technology lowers the force required to operate the valve by up to 25% compared to standard stainless steel balls, making it easier to open and close under pressure
• Superior Gating Control: The patented geometry allows for smoother transitions between open and closed positions, improving gating accuracy and responsiveness
• No Lubrication Required: The Hydromax™ surface eliminates the need for regular lubrication, reducing maintenance and downtime
• Corrosion and Wear Resistance: Combined with the inherent durability of stainless steel, the Hydromax™ coating provides long-lasting protection against corrosion, abrasion, and harsh water conditions.
• NFPA Compliance: Valves featuring Hydromax™ balls are tested to exceed NFPA 1964 standards, ensuring safety and reliability in emergency applications